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IMD/IML in-mold injection molding is also called in-mold decoration Mosaic injection molding technology, that is, the printed film is molded, embedded in the injection mold cavity and then mold injection, injection resin on the back of the film and ink layer combined. In recent years, IMD/IML injection molding has a new development trend, from the development of decoration to function, such as touch control, atmosphere lamp, from single injection molding to the whole process of automation, today Haotong to learn about IMD/IML injection molding with you what new development results.






IMD/IML in - mold injection to in - mold electronics development



In-mold electronics (IME) is a combination of IMD/IML in-mold injection technology and flexible printed circuits to produce 3D shapes with embedded circuits of varying complexity.

After recent developments, in-module electronics (IME) or in-module structured electronics (IMSE) are about to enter a period of rapid growth, with the overall market value forecast to exceed $1.11 billion by 2029. This is part of a growing global trend in 3D structured electronics, which enables more reliable products to be produced without the need for assembly and packaging through in-mold electronics.

In-mold electronic applications begin with multilayer decorative, conductive, and dielectric inks screen-printed on polycarbonate or mylar sheets on sub-surfaces. After curing, the printed film is thermally shaped into a 3D shape and the sheet is punched out. The thin 3D model of the image is placed in an injection mold and a clear or coloured resin is injected behind it. The resulting part is a functional hard plastic piece.



IMD/IML in - mold injection integrated functionality



IMD/IML in-mold injection technology is combined with printed capacitive sensors inside the injection parts. The surface is decorative film, the material is generally PC, PET, PMMA, PP, PA, used for printing patterns of ink layer UV, water, solvent, injection materials are generally PC, PC/ABS, ABS, PMMA, PP and so on.

IMD/IML in-mold injection integrated touch switch, in fact, is to add a conductive layer. It replaces the previously manual flexible circuit boards with fewer restrictions, 90 degree bending angles, fewer wires and nodes, and thinner.



IMD/IML injection molding


Integrated with PUR process




PUR is made of isocyanate and polyol reaction and a kind of polymer with carbamate segment repeat structure unit, has high mechanical strength and oxidation stability, high flexibility and resilience, excellent oil resistance, solvent resistance, water resistance and fire resistance.


IMD/IML in-mold injection technology integrates the PUA process to complete the decoration of plastic parts during the injection process through in-mold transfer printing, and then infuses PU (polyurethane) into the same mold cavity, thus achieving exquisite design with crystal clear, high gloss surface. The finish remains intact when scratched or hit by stones.


conclusion



IMD/IML injection molding technology not only improves the quality of products, but also expands the space for continuous product innovation and enhances the added value of products. In the future, after the integration and innovation of emerging technologies, IMD/IML injection molding technology will have a broader space for development.



Dongguan Haotong Plastic Technology Co., LTD., founded in 2009, is a one-stop service factory integrating the design and development of various plastic products of electronic communication and home appliances, including mold design, mold precision processing, diaphragm printing, diaphragm 3D forming punching and precision injection molding. The company has a professional team proficient in IMD/IML production and manufacturing process. With a number of internal molding decoration technology related technical patents, independent research and development of IMD/IML new technology products have entered the world's mid-range mainstream market, is Disney, Samsung, Apple, ZTE, Huawei and other famous brands supporting manufacturers, especially iphone, ipad Swarovski, Huawei series IML sheath won the favor and trust of the majority of high-end customers!
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